Does the amount of polymer flake chips increase or decrease garage floor durability?

Mighty Micro Crete!
Mar 16, 2025By Mighty Micro Crete!

## [The Benefits of a Flake Broadcast to Rejection vs. a Random Flake Broadcast.

When it comes to epoxy flooring, the method of flake application plays a crucial role in determining the durability, aesthetics, and functionality of the finished surface. Two common methods are the **flake broadcast to rejection** and the **random flake broadcast**. Below, we explore why broadcasting flakes to rejection offers superior benefits compared to a random flake approach.


Broadcasting flakes to rejection involves saturating the wet base coat with decorative flakes until no more can adhere. This ensures complete coverage of the surface, creating a uniform and robust layer of flakes that becomes fully embedded into the epoxy as it cures.


In a random flake broadcast, flakes are sparsely scattered across the surface, primarily for decorative purposes. This method often leaves much of the base coat visible and lacks the structural benefits of full coverage.

- A full flake broadcast creates a thicker, more resilient floor by embedding a dense layer of flakes into the epoxy. This added layer acts as reinforcement, much like aggregate in concrete, making the floor highly resistant to wear and tear.
- In contrast, random broadcasts lack this additional layer, resulting in a less durable surface prone to damage over time.

- Full coverage ensures that the flake system dominates visually, often resembling granite or stone. This creates a high-end, polished appearance that enhances any space.
- Random broadcasts provide only partial decoration, which may appear inconsistent or less refined.


- The textured surface created by a full broadcast increases slip resistance significantly, making it ideal for areas prone to moisture or heavy use, such as garages and outdoor spaces.
- While random broadcasts can offer some traction, they are less effective due to their spacing and bare coverage.

- Floors with flakes broadcast to rejection are more resistant to environmental stressors like moisture and UV exposure. The comprehensive layering system (base coat, flake coat, topcoat) ensures long-term performance.
- Random broadcasts lack this structural integrity and may degrade faster under similar conditions.

While broadcasting flakes to rejection offers superior benefits, it does require more material (approximately 5–7 square feet per pound of flake) and expertise during installation. This can increase costs and complexity compared to a random broadcast. However, these upfront investments pay off in terms of durability and aesthetics.

For those seeking a durable, visually appealing, and functional flooring solution, broadcasting flakes to rejection is the clear choice. While it may involve higher upfront costs and effort, its long-term benefits in durability, safety, and aesthetics far outweigh those of a random flake broadcast. Whether for residential or commercial spaces, this method ensures a flooring system that stands the test of time. 

Flakepoxy.com